R&D Aim: Maximum Kill
Net benefitNet benefit $/hectare favours killing as many seeds as possible even at low capture rates. We have been modelling the cost benefit and have found with over 50% capture of weed seeds in the front of the header, you are better off getting as many weed seeds as you can with the Seed Terminator. Our engineering team are targeting maximum kill to maximise benefit.
Interestingly, 30% capture or less and lower kill models make more sense. We have also developed a new mill technology that offers an alternative value proposition; market competitive kill results, lower power, wear and cost + plugs into the Seed Terminator. It was trialled on 4 machines for a full harvest in 2018 and will be available to for the 2019 harvest. |
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Moisture content changes seed resistance to impact.
The graph below shows the effect of weed seed moisture content when relying on impact alone for Reduced Seedling Emergence (RSE% or kill), for example the red line shows 4 impacts at 70 meters per second; at 10% moisture content it has high RSE or kill, but at 13% moisture it drops to 90% and at 17% moisture the kill is 70%. What does this mean? In high moisture content scenarios impact alone has significantly reduced efficacy. The second point here is that if there was a drop in mill speed, relying on impact alone, the green line shows 4 impacts at 50 meters per second at 10% moisture the kill is just over 60%. What does that mean for Seed Terminator? The Multistage Hammer Mill Technology has three stages of screens to classify material for size, the chaff material and weed seeds must be smashed small enough to fit through each stage of screens. Multiple stages enable high capacity while maintaining pulverisation to consistent level at a range of rotational speeds.
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Kill regardless of speed.
The Seed Terminator Multistage Hammer Mill technology uses impact + shear + crush + grind to kill weed seeds ensuring consistent kill at a range of speeds 2250-3000RPM.
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Effective Mill Speed
How long does it take to change out the multistage hammer mills?
It takes approximately 10 minutes to changeover a full set of mills.
Will i be able to use the latest mill technology in my seed terminator?
Yes, the Seed Terminator tech platform will be able to slot in the latest mill technology. We want this to be a future proof solution.
Power and wear is the enemy, or is it?If you are not using power or wearing material you are not killing weed seeds.
You can expect approximately 0.5 L/tonne more fuel in wheat. The theory says that the minimum fuel to kill 98% of weed seeds is 0.3L/tonne
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“You can’t expect it to turn stuff into flour for no power draw cost”
- Simon Reynolds, WA
Power Equation
Ptotal = Pdrive + Pno load + Pprocessing
Processing PowerHow many seeds do you want to kill? The Energy to Kill weed seeds (ryegrass) from Nicks thesis, the energy to kill ryegrass seeds, damaging (vs reduced seedling emergence or kill) follows this curve. its not a step curve, as not all the seeds are the same. Below minimum energy there is no seed kill or damage.
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Aerodynamics and their role in no-load powerAs you can see from the images here, there is a turbulent wake behind the truck, creating hot air which is wasted energy. These aerodynamics (along with rolling friction) is largely why a truck uses more fuel/km than a sports car. At Seed Terminator we spend a lot of energy manufacturing the profiles of our components and making them aerodynamic. At 300km an hour the reduction in turbulence is compounded, allowing us to minimise the no load power.
Dr Nick Berry Thesis, BEng(Hons) 'Optimisation of an impact mill that processes chaff exiting a combine harvester to devitalise annual ryegrass (Lolium rigidum) seeds'
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R&D Aim: Wear
With 150+ machines in the paddock we've learned a huge amount about wear. With this knowledge under our belt we are adjusting our thinking on wear; "if you are not using power and not wearing out steel you aren't actually killing weed seeds." This means we should minimise wasted wear by minimising soil into the mills but maximise weed seed capture and weed seed kill, because cutting lower to capture more weeds is akin to applying a high dose of chemical; it costs more, but it's more effective.
Mill wear is not repairs and maintenance, its closer to a drum of chemical.
1 | RegionalSoil type is a huge factor in wear. Mostly the soil that causes the wear, if you aren't getting soil in the front it doesn't matter what the soil type is, unfortunately its inevitable you will particularly when harvesting low to the ground. This ends up the mill.
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3 | Related to Harvest SpeedFront bouncing due to high speed and tyres lifting sand up and throwing it . into the front or the harvester cleaning fan.
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2 | Front technology is KeyLow cut heigh with a rigid front can get a lot of sand. We've found flex fronts can be much better can double or triple the life of a mill in equivalent crops in equivalent soil types.
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4 | Crop TypesLegumes can be worse. Canola almost protects wear parts. If the target is to kill as many weed seeds as possible, you need to cut as low as possible to ensure maximum capture of those potentially HWSC or herbicide resistant weed seeds.
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< Internal photo of AeroIMPACT 3 mills at 320 hours in Western Australia, taken after harvest December 2019
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R&D Aim: UptimeUptime is a big focus for us, the most important thing we can do is not interrupt the harvest operation. This means minimising mill changeover time, ease of maintenance and developing systems to improve the speed of checking grain losses.
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Seed Terminator Model Year 2019 on John Deere machines saw the introduction of
Turn On Turn Off | a 2 minute bypass for grain-loss checks that doesn't affect airflow Magnet Tray | last line of defense against foreign objects that make it past the header stone trap, now standard on all makes. |
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Cleaning Shoe Performance is Unaffected.Seed Terminator causes no restrictions of airflow within the harvester cleaning shoe = confidence in the accuracy of grain loss checks = confidence in your harvester setup to minimise grain loss.
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R&D Aim: Header Performance
Uptime with Proven Mechanical DriveWith 150 harvesters in the paddock over 2019 harvest and a combined total of 281 harvests, the Seed Terminator Mechanical Drive is paddock proven.
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Not all mills are created equal.Aerodynamic tungsten coated mill technology for even wear, reduced no load power and long lasting performance. Changeover time? 10 Minutes, simply slot in the latest mill tech and go.
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^^ Top Brand New AeroIMPACT3 mills
^ Bottom AeroIMPACT3 Mills after 320 hours in Muntadgin, WA |
why is no load power important?
Quite simply because power used to run the machine (no load power) is wasted power.
How does aerodynamics affect no load power?
At 300km/hr would you rather be in a Ferrari or a truck? Aerodynamics (along with rolling friction) is largely why a truck uses more fuel/km than a sports car. At Seed Terminator we spend a lot of energy manufacturing the profiles of our components and making them aerodynamic. At 300km an hour the reduction in turbulence is compounded, allowing us to minimise the no load power (think wasted power).
why do we need maximum power going into weed seed kill?
When I studied the power and imacts required to kill a single ryegrass seed in my PhD back in 2010 I discovered there is a minimum energy requirement to devitalise the weed seed. In simple terms if the mill technology isn't using this minimum energy its not actually killing the weeds.
Power Equation Ptotal = Pdrive + Pno load + Pprocessing
Minimum Energy Requirement is 15 kJ/kg (this is EXCLUDING no load power)
Power Equation Ptotal = Pdrive + Pno load + Pprocessing
Minimum Energy Requirement is 15 kJ/kg (this is EXCLUDING no load power)
Do all mills use the minimum power requirement to kill ryegrass?
We encourage farmers to check this information, we believe in continuous testing to continously improve for better outcomes for Farmers.
Grain Capture or
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We all know weed seeds are present at harvest; the fate of these seeds depends on seed shed, cut height, threshing parameters, and aerodynamic properties of the seed. Which is why we are investing in people to help set up the harvester for both aims.
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